Best Cost Country Sourcing and the Concept of "Riskturn"
Low cost country sourcing; high cost country sourcing; near-shore sourcing; home-shoring; off-shoring...keep 'em coming. The manufacturing and distribution industries are just starting to get interesting. It can be tough to keep up. But, you only need keep up with the best concepts out there. And "best cost country sourcing" is one of them. Merging the "best" of risk and return?
Michael Lamoureux of Sourcing Innovation recently wrote a post entitled Best Cost Country Sourcing. His post was based on BrainNet's white paper, "Best Cost Country Sourcing", which I have yet to find a working link to. But fear not. Michael has summarized some of the concepts and made noteworthy commentary:
Taken from the white paper:
...cheap labor is better suited to cheap products and cheap services and not necessarily an advantage for the premium products that industrial countries are known for.
It all started with the buzz words "Low Cost Country Sourcing". This wording, put politely, misses the point by a long shot. Criteria such as quality, logistic risks, intellectual property risks among others, have to be considered and evaluated thoroughly to assure that these measures are successful. Establishing innovations on the supplier side as a competitive advantage and managing your new suppliers actively are only two from many important success factors.
I agree. Generally speaking, you get what you pay for. But you have to take it on a case-by-case basis and think of it in terms of your overall competitive strategy. If time to market is too important, or you need components that are very high quality and technologically sophisticated, or exposure of your IP could sink your whole company, countries further along the development path with higher costs might end up saving you money in the long run.
Two basic concepts found throughout business, risk and return, are critical to the supply chain and sourcing. The problem is, it's much more fun to speculate about substantial returns and savings, than try to quantify, measure, and assess risk. Thus, risk, and potential sources of risk and their effect on return, often fall off the radar. Perhaps someone should coin the term "riskturn". Wait...I just did. It follows the whole celebrity gossip magazine promotion of co-identity: two things fused together which we dream will never be broken up again. People-Magazine-reading 14-year-old girls and desperate housewives have their Brad Pitt and Angelina, "Brangelina", or Ben Affleck and Jennifer Lopez, "Bennifer". Now CEO's and sourcing managers will always remember "riskturn" and know that risk and return are a couple made in heaven.
Back to sourcing ... Michael astutely notes:
In other words, LCCS alone is not the answer, not a quick fix, and not a saving grace to a flailing company. In order for a company to be assured of value in their global sourcing initiatives, they at least need to progress upward to a BCCS initiative, understand the advantages and disadvantages of each of their options, and understand that such initiatives will take considerable time and effort. It's not just the flick of a switch.
In my case, Michael is preaching to the gospel. It's right on and it's worth promoting this kind of information more. ChinaLawBlog did a post eloquently entitled China Defeats Vietnam in Sourcing Smackdown which covered a post I did Offshore Sourcing: An Ever-Shifting Landscape, Part II. In my post, I talked about the fact that many fashion apparel manufacturers that moved production to Vietnam to avoid the risky/costly quota situation with China, then had to gather up their threads and needles again and head back to China and other countries when the US government announced that they would be monitoring Vietnam's fashion industry for possible anti-dumping actions. In the comments section of ChinaLawBlog's post, he noted that huge multinational corporations which fall into $5 million mistakes in trying to source the lowest costs or be the first to enter developing markets is not a strategy for all to follow. His point being, a smaller company making a $500,000 mistake might be up the Mekong Delta without a paddle, because they just don't have the deep pockets to absorb those kinds of mistakes from a financial perspective like MNCs do.
Chasing lower costs undoubtedly disrupted supply chains, and perhaps order fulfillment, for these companies when they had to deal with a more unpredictable trade relationship between Vietnam and the U.S. For smaller companies, disruptors like this could be devastating. Best Cost Country Sourcing for smaller companies would involve hedging risk by looking for lower overall costs (rather than lowest hard costs) in a country where things like economics, trade, supply, materials, and other things are more predictable. I believe China retains this position over many other countries for smaller businesses looking to source consumer goods. At the very least, it's certainly a good place to start for many. In many cases, maybe the best...?
Thanks Ashton!
P.S. I expect the comments to start rolling in from Mr. Locke any minute now ...



















You wrote: "I expect the comments to start rolling in from Mr. Locke any minute now."
Sorry to disappoint. I found the last four days' SI blogs in my spam filter this morning. I've taken the filter out for a reeducation session. I'm also going to change my email address soon as I get more spam than useful mail.
Anyway, I basically agree with everything in the post.
I think the contention here is that I advocate going for the best suppliers, not a particular country. Focusing on a few (4-5) countries is an intermediate step and more a practical necessity than a goal in itself.
Michael Porter wrote a book called the "Competitive Advantage of Nations" a while back. If you can read the whole thing you have more stamina than I do but there is an excellent chapter on why countries that are not low cost countries become best in the world at making particular things. His examples were (IIRC) Japan for cars, the US for skis, and Italy for shoes and shoe manufacturing equipment. He describes a diamond with factor conditions being one corner, demanding customers the second, high degree of competition the third and related and supporting industries the fourth. Cost (labor, overhead, raw materials) is just one of the factor conditions, and if it was the whole story everything would be bought in North Korea.
As far as small companies pioneering, I believe they should leave that to large companies. With tools such as the USITC data web small companies can see what big companies are doing and be right behind them. When my feet were on the ground in Asia, IBM did a great job of developing suppliers for HP. IBM was about 5-6 times larger than HP at the time.
Regarding China vs Vietnam, although I haven't seen hard data I understand that the majority of Chinese exports are from foreign invested enterprises (FIEs) in China. In the electronics industries, many companies will buy only from FIEs in China.(I think that's now an obsolete strategy.) If the US or EU starts a trade hoo-hah with China, they get complained at by companies in their own country who own at least part of the exporters in China
I don't think this is the case in Vietnam. I'm also not sure that the strategy of letting the big guy do the development will work in industries that do not need flexibility. Low need for flexibility means a buyer can dominate a seller and the seller doesn't have a high need to find other customers.
And finally, don't forget shipping costs. One key factor in country selection is density of the product in terms of dollars per kilogram (or dimensional kilogram).
The computer industry has it sorted out. Laptops (dense) can get airfreighted from China and Malaysia. (And their power supplies get slow-boated from somewhere and mated to the laptops in a third party logistics center.) Desktops (low density) get imported from Mexico or built in the US.
Hey, I almost used my 3000 characters.
Regards